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Repair
procedures for columns:
Surface
Preparation: The lower sump (outlet sump and/or hopper
bottom) area will be filled with approximately a foot of
water to create a more humid environment, ideal for application
and curing of repair mortars. The lack of sunlight and wind
will also add to this ideal environment.
Contractor
(LMC) will define the perimeters of the repair area, with
approval by CM, ensuring adequate overlap. This area will
be considered the "affected area." The affected area will
be defined using ferroscan data to determine the height/point
on the column that meets the 1 ½ inch minimum cover. Visual
verification will be performed to determine the proper termination
for the affected area. More verification may be achieved
by the normal surface preparation and/termination processes.
The waterblaster equipment will be utilized to remove concrete
in an area sufficient enough to visually check the amount
of cover. The hole created is expected to be 2" to 6" in
diameter and only deep enough to see the steel. The hole
will be repaired as explained later. No damage from hammers
or other mechanical devices or abrasion of the reinforcing
steel shall be allowed. Each affected area will extend 360
degrees around the circumference of the column and will
be no smaller than four feet in height. If there are two
or more affected areas on the same column there will be
at least a three foot gap between them, or we will join/combine
the affected areas. This is also true for the distance between
the affected area and the slab/deck.
Hand
removal of any large spatter, concrete debris etc.
"Affected
Area" will be marked and identified in a manner such that
waterblasting or sandblasting can be performed accurately.
A strap impervious to the sand/waterblasting will be secured
at the exact termination point prior to sand/waterblasting.
Waterblast
of the entire affected area of concrete surface to achieve
the ¼ inch amplitude (CSP5 or more) profile as recommended
for bonding. Waterblasting will leave adequate profile for
mechanical bond including exposing the large aggregate.
This profile is demonstrated in the ICRI Technical Guide
03732 page 7, Selecting and Specifying Concrete Surface
Preparation for Sealers, Coatings and Polymer Overlays.
Concrete Surface Profile will be evaluated and approved
during the mock-up process discussed later and approved
by Master Builders and the CM prior to application of material.
Any
honeycombed areas that may be discovered will be bushed
to sound concrete with bushing hammers. (Hilti TE 55 or
15lb air bushing tools) Should the honeycombed area extend
into the column's core as defined by the outside edge of
the reinforcing spiral, the CM shall be notified at once
to determine appropriate action. These areas are anticipated
to be filled as part of the normal spray application process
as defined below.
"Termination"
points will require additional surface preparation to achieve
edge detail per attachment. This will include a more aggressive
waterblast operation. It may also be necessary to use small
bushing/cutting tools (Hilti TE 55, 15lb air bushing tool,
and small diamond blade cutting tool) to achieve the ½ inch
amplitude (or ½ the thickness of the repair material to
be applied) required at the termination. No special termination
is required at the very bottom or very top of the column
where the column interfaces the slab/deck except that the
footing and/or drop panel shall be prepped the same as the
surface of the column for the depth of the repair.
Concrete
surfaces will be Saturated Surface Dry (SSD) prior to application
of material. Truesdell Corporation will utilize LMC provided
water delivered through hoses to an appropriate soaking
device (perforated hose/pipe) for approximately 24 hours
prior to application of material. This process will also
remove any dust created by potential sandblasting or bushing.
The water will be allowed to remain on the floor, adding
humidity and assisting with application and cure. Any area
that fails to absorb water will be re-prepped to acceptable
standards. 9. A "scrub coat" consisting of a mix of Master
Builders Emaco S88 (S88) will be machine delivered and scrubbed
into the surface by hand as required for bond. This process
will be completed just prior to machine application of the
S88 material to avoid the drying/dusting of the scrub coat
prior to spray application. Care will be taken to ensure
that this process in no way prevents the column from receiving
the required amount of repair material.
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